Operations Capacity Evaluation

Move from a rough problem to a defensible capital case.

The website can show that the mounting room is costing money. The OCE is the onsite evaluation that turns that signal into an audit-grade package finance can use.

On this page

Use the tools to see the problem. Use the OCE to defend the capital.

Start Here

Not every plant needs a full OCE.

Step 1

A short qualifying Snapshot.

Step 2

A paid OCE, scoped only after both teams agree it is the right next move.

Step 1

Snapshot

Free discovery conversation

A focused conversation about sleeve volume, plate inventory, press count, current pain points, and capital plans on the horizon.

Clear read on whether your operation is the right fit for an OCE

Enough signal for Flexopodz to know whether to propose one

No commitment, no pressure, just a recommendation on the next step

Step 2

Operational Capacity Evaluation

Credited to future purchase

An onsite evaluation that turns the rough cost-of-current-state into a sourced capital case your finance team can use.

Full mounting walkthrough, interviews, and measurement

Obsolescence reconciliation, purge discipline, and safety/LTI findings

Board-ready report, operations plan, and financial decision package

100% of the fee credited if you move forward within 12 months

The Gap The OCE Fills

Self-serve gets the plant to the problem. The OCE gets finance to the decision.

The calculators and self-serve evaluation are useful because they make the current state visible. They are still directional. The OCE is different: it puts trained eyes on the floor and turns the findings into a document leadership can defend.

Website tools

Directional

The plant can see the rough cost of the current state, compare configurations, and decide whether the issue is large enough to pursue.

OCE

Defensible

The onsite evaluation reconciles obsolete inventory, purge discipline, layout constraints, and the safety/LTI anchor so the capital request is tied to facts from the floor.

Directional vs. defensible

This output shows the problem. The OCE builds the number finance can use.

These tools are based on what you enter. They help size the issue, compare options, and decide whether the problem is worth pursuing. The onsite OCE reconciles obsolete inventory, purge discipline, floor conditions, and safety/LTI exposure so the capital case can stand up in the room where the money gets approved.

Best fit for an OCE

3+ presses

High sleeve and plate inventory

Frequent job changes

Mounting delays or visible search time

Capital decision in the next 3-12 months

Multi-shift or multi-plant complexity

Usually not a fit

Small single- or few-press operations

Low inventory complexity

Plants needing a straightforward storage quote

Operations with no near-term capital decision

For these operations, Flexopodz can usually quote equipment directly after the Snapshot conversation.

What Is Included

Four phases of operations engineering built around your plant.

Phase 1

Discovery

One full day onsite to document what affects how the mounting room runs today.

Inventory captureObsolescence reconciliationWorkflow mappingSpace measurementSafety/LTI anchor

Phase 2

Operations plan

A custom plan for storage, equipment, layout, staging, and cart flow.

Storage strategyEquipment specificationCustom builds and alterations2D layout packageFloor space recovery

Phase 3

Technology roadmap

A scoped future-state roadmap for the operating system that keeps waste from rebuilding.

Light-to-pick conceptERP bridge requirementsVerification workflowVersion control and recycle workflow

Phase 4

Financial decision package

A sourced cost case comparing doing nothing with moving forward under the plan.

Cost of doing nothingCost under the planNet savingsPayback scenariosPhased Recommendation

Pricing

Get the right scope before pricing the work.

The discovery call comes first. If the self-serve signal is material, we scope the evaluation needed to turn that directional range into a defensible capital case.

Start with a conversation

Book a discovery meeting for OCE details and pricing.

We will review your plant, the decision you are trying to make, and whether the next step is a direct equipment quote, a Snapshot, or a full onsite OCE.

Book a discovery meeting

Next Step

Start with a discovery call.

We will determine whether the issue is large enough for an OCE, what information is needed, and whether the capital case requires onsite findings before finance can act.

Book a discovery meeting

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